Galvanised Tubes - GI & GP

Galvanized Tubes are steel tubes that are coated with a layer of zinc to protect them from corrosion. The coating process can be done using different methods, such as hot-dip galvanizing (HDG) or electro-galvanizing. Depending on the process, they are commonly referred to as GI (Galvanized Iron) or GP (Galvanized Plain) tubes.

Here’s a breakdown of the key differences and applications for each:

1. GI (Galvanized Iron) Tubes:

GI typically refers to galvanized steel or iron pipes, and these tubes are made of mild steel and then coated with a layer of zinc. The most common method of galvanizing is hot-dip galvanizing, where the steel tube is dipped into molten zinc, forming a thick, protective coating.

Applications of GI Tubes:

  • Construction Industry: Used for making structural frames, scaffolding, and fencing due to their corrosion resistance.
  • Water and Sewage Systems: Used in plumbing and irrigation systems for transporting water due to their strength and durability.
  • Automotive Industry: Utilized in the manufacturing of car exhaust systems and chassis parts because of their resistance to rust.
  • Furniture Manufacturing: Used in the production of indoor and outdoor furniture (e.g., metal tables, chairs) due to their aesthetic finish and strength.
  • Telecommunication: Used in the construction of telecommunication towers and poles.
  • Electrical: Sometimes used for conduits in electrical installations because of their protective coating against environmental elements.

2. GP (Galvanized Plain) Tubes:

GP tubes are also galvanized steel pipes, but the term typically refers to electro-galvanized tubes or plain galvanized tubes. The difference lies in the galvanization process; GP tubes often have a thinner zinc coating compared to GI tubes and are usually produced by electroplating or galvanizing by immersion in a lower-temperature bath.

Applications of GP Tubes:

  • Furniture: Like GI tubes, GP tubes are also commonly used in the manufacturing of furniture, such as tables, chairs, and shelves, but they are more suitable for indoor furniture due to the thinner zinc layer.
  • Low-Pressure Applications: GP tubes are used in low-pressure systems, like certain plumbing applications, where the corrosion resistance provided by a thin zinc coating is sufficient.
  • Automotive: Used for car frames and parts, particularly for parts not exposed to direct weather conditions, where a thinner coating is adequate.
  • Handrails and Guardrails: Sometimes used for handrails, railing systems, or protective barriers.
  • Agriculture: Used in farming applications like the construction of livestock enclosures, gates, or fencing.

Summary of Key Differences:

PropertyGI (Galvanized Iron)GP (Galvanized Plain)
Zinc Coating ThicknessThick coating from hot-dip galvanizingThinner coating from electro-galvanizing or plain
DurabilityMore durable and corrosion-resistant due to thicker coatingLess durable, suited for indoor or non-exposed applications
ApplicationsOutdoor, high-corrosion environments, construction, plumbingIndoor use, low-pressure applications, and light structures
Common IndustriesConstruction, plumbing, automotive, telecommunicationFurniture, automotive, handrails, agriculture

 

  • GI Tubes are best suited for harsh, outdoor environments and heavy-duty applications where the tubes will face exposure to elements like water, moisture, and high humidity.
  • GP Tubes, with their lighter zinc coating, are more suited for indoor use and applications that do not require as high a level of corrosion protection.

Both types offer cost-effective solutions depending on the specific needs of your project.